Foodec Oil Plus

Maksimalkan setiap nilai yang ada

• Waktu retensi yang lama, memaksimalkan ekstraksi minyak
• Minyak yang diekstraksi memiliki tingkat kemurnian hampir 100% sehingga tidak memerlukan banyak proses setelahnya
• Total biaya yang rendah berkat konsumsi energi dan biaya pemeliharaan yang rendah, sehingga waktu pembayaran menjadi singkat – seringkali kurang dari 1 tahun
• Tersedia sebagai skid yang siap pasang dan digunakan
• Perubahan kecil pada proses, hanya menambah komponen baru

Recover virtually all the free oil available in the feed

Building on more than half a century of experience in developing decanters for oil production, Alfa Laval has developed the Foodec Oil Plus range of decanter centrifuges, designed to extract nearly every drop of free oil and fat.

The centrifuge achieves purities as high as 99.5%, leaving behind only tiny traces of water or fine solids, while delivering the highest defatting effect on solids. In high-demand applications—such as the wet rendering of cattle, pork, poultry and insects, or fish oil processing from whole fish, by-products and crustaceans—the technology enables a higher protein content in the final meal.

Easy flushing and CIP procedures allow all wetted parts to be effectively cleaned.

The features that make the difference

Everything you need to meet your challenges today – and tomorrow

Alfa Laval continuously improves its decanter solutions to help customers convert by-products into valuable materials, achieving greater yield with less water, energy and waste, leading to higher profitability. The state-of-the-art Alfa Laval decanter centrifuge handles varying flow conditions and high levels of solids in the feed as well as fluctuations in oil content, all without the need for operator intervention.

SolidsProtect

Flow-optimized solids outlet with wear protection 

The innovative 360° outlet design ensures an even discharge of solids and minimal resistance. The outlet can handle high flow rates without blockages. SolidsProtect outlets feature replaceable wear saddles that maximize reliability and uptime of your decanter centrifuge.

FeedProtect

Feed zone with replaceable wear protection 

The uniquely designed FeedProtect feed zone ensures gentle product acceleration and minimal turbulence, resulting in low abrasion and power consumption. The FeedProtect design is equipped with replaceable wear-protection liners, ensuring high uptime of your decanter centrifuge.

FlightGuard

Robust wear protection for conveyor flights

FlightGuard wear protection consists of tiles welded to the conveyor, providing robust wear resistance and prolonged uptime in highly abrasive applications.

EasyLift

Spring loaded cover, that simplifies servicing

The patented spring-loaded hinged design makes it easy to open even the heaviest cover by hand. This also helps ensure quick, safe access for maintenance and service of your decanter centrifuge.

OilPlus

Maximized oil extraction

Special solids and fluid interaction to gain maximized oil recovery.

How does Foodec Oil Plus work?

Umpan yang masuk secara efektif dipisahkan menjadi minyak dan padatan basah. Untuk melakukan ini, produk dikirim ke mangkuk berputar melalui tabung dan dipercepat oleh rotor. Di dalam mangkuk, konveyor sekrup khusus membantu memisahkan minyak secara efisien. Hal ini dilakukan dengan menggunakan gaya sentrifugal, yang membuat minyak yang lebih ringan naik ke atas sementara padatan yang lebih berat tenggelam ke dinding bagian dalam mangkuk. Sepanjang bagian silinder mangkuk, minyak diekstraksi secara terus menerus. 

Decanter centrifuge Foodec Oil Plus sangat tangguh terhadap berbagai kondisi alur dan mampu memproses bahan dengan tingkat kepadatan tinggi, serta terhadap fluktuasi kandungan minyak yang tinggi – tanpa memerlukan campur tangan operator. Mereka sangat mudah dioperasikan, dan dibersihkan menggunakan program pembilasan/CIP. Minyak yang diperoleh sangat bersih dan hanya membutuhkan sedikit proses lebih lanjut. 

Pengolahan ikan

Dalam proses rendering ikan basah, penambahan decanter Foodec Oil Plus dapat meningkatkan rasio ekstraksi minyak hingga 3%. Hal ini tidak hanya meningkatkan pendapatan dari fraksi minyak, namun juga meningkatkan nilai pasar protein karena kandungan lemaknya yang lebih rendah. Keuntungan tambahannya adalah minyak yang diekstraksi sangat jernih sehingga pemrosesan lebih lanjut dalam pemisah berkecepatan tinggi dapat diminimalkan.

Optimize your production with Alfa Laval Services

Investing in an Alfa Laval decanter centrifuge gives you access to a Service Agreement that helps boost reliability and maximize uptime when dealing with feed stocks containing particles that cause wear on the bowl and conveyor. We provide service kits that make it easy to carry out service tasks, with skilled Field Service Engineers supporting your exact needs.

Automation

Decanter centrifuges equipped with variable frequency drives (VFD) are available with control solutions to meet specific operating requirements, from basic decanter operations to advanced functionality. Alfa Laval decanter automation can also help you achieve specific process performance goals, along with easy, automated process adjustments, real-time status feedback and automated cleaning cycles.

Connected Services

Decanter centrifuges equipped with automation can be fitted with IoT hardware to streamline data-driven decisions that ensure more uptime and lower cost of ownership. You can then quickly and easily access key Alfa Laval expertise, along with condition monitoring and process optimization.